What to Look for in an Industrial Boiler Supplier

When evaluating potential industrial boiler suppliers it is important to gain an understanding of how involved the supplier is with all phases of any given boiler project. Do they design the boiler? Do they engineer the boiler? Do they manufacture the boiler? Do they transport and install the boiler? Can they provide routine maintenance?  These are all questions that should be answered when making a decision on industrial boiler suppliers.

Do they design and engineer the boiler?

The engineering and design phases of a boiler project are the critical first steps that often will determine the success or failure of the unit.  Some boiler companies use third-party engineers for portions of a boiler project. The importance of continuity between the customer’s specifications and the engineering and manufacturing personnel is paramount in meeting the customer’s needs. When the supplier is responsible for the design and engineering of the boiler, a direct line of communication is maintained between the customer and engineers of the project. This line of communication ensures that the customer has detailed involvement with the project, which increases the likelihood that the project results in complete customer satisfaction.

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O-style boiler designed with a superheater

Do they manufacture the boiler?

To what degree is the supplier integrated vertically—that is to say, does the manufacturer have in-house control of each critical step of the manufacturing process? Having control over these critical steps allows flexibility in the ever-changing demands of each project as well as assurance of an on time delivery of all components. Does the manufacturer follow a process of continual improvement, such as the 5S process of manufacturing (Sort, Straighten, Shine, Standardize and Sustain)?

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The 5 "S" of Lean Manufacturing Practices.

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Three HRSG modules being shipped to the project site via rail.

Can they transport and install the boiler?

The boiler supplier has to have expertise that what is conceptualized can easily be transported to a job site and put in place with minimal installation activities. Once on-site, the supplier should have a team of seasoned service support staff who can help guide installation and commissioning activities.

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HRSG module being installed on site.

Can they provide routine boiler maintenance and support?

Post-commissioning, it is important the unit undergo routine maintenance to extend the life of your investment and to optimize its performance. Be sure that the boiler supplier provides routine maintenance services as well as tune-ups, so that your boiler will run safely and efficiently. Ensuring that this maintenance is performed by an active industrial boiler manufacturer is a large step towards guaranteeing that your boiler is kept up to date with the latest techniques and technology which will extend the life of your purchase.

Victory Energy is a full-service industrial boiler supplier who can take your idea from concept to completion. With the engineering, design, and manufacturing phases of the project completed in-house, customers can easily provide input to all stages of the project.

Contact Us

Learn more about the right custom boiler solution for your application by contacting Victory Energy today. Talk with a sales representative by calling (888) 907-6335 or fill out this form and we will get in touch with you shortly.

 

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Victory Energy Preparing for the 15th Annual Electrical Power Conference Exhibition

VEO Electric Power Conf 300x64 Victory Energy Preparing for the 15th Annual Electrical Power Conference ExhibitionVictory Energy is gearing up for this year’s Electrical Power Conference Exhibition (EP13), a gathering of more than 5000 Power Generation professions, scheduled May 14-16 at the Donald E. Stephens Convention Center in Rosemont, Ill.

EP13’s keynote discussion will be on “FLEXIBILITY & ADAPTABILITY: The New Hallmarks for Power Generation.” This discussion will address the need for power plants to be more flexible due to the rise of natural gas in the power generation industry.

This year’s conference will have multiple tracks dedicated to the leading fuels, including coal, gas, nuclear energy, and renewable energy. The conference will also have tracks filled with crosscutting content like environmental regulations and technology.

Victory Energy, a leading boiler manufacturer, will be in the thick of it all, talking all things HRSG and the many different fuel sources can be used to power a boiler.

Please visit Victory Energy at booth #1133 to see how steam powers the progress of change. Not only can you learn about the latest in steam technology and how it relates to the power generation industry, but you can follow them on Twitter or like them on Facebook to access live updates from the conference.

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Boiler Manufacturing Techniques and Procedures

In this video we take a look at Natural Circulation Boilers, Understanding Boiler Manufacturing Challenges and discuss how Victory Energy is Exceeding Industry Standards.

To learn more about Victory Energy, an experienced industrial boiler manufacturer, visit www.VictoryEnergy.com or call 877.907.6335 to speak with an expert now.

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Custom Boilers: Oil Sands Extraction

This Victory Energy video details Custom boilers and oil sands extraction. Highlighted are cost savings with SAGD boilers, benefits of working with an experienced boiler manufacturer and how proper certifications make for a successful partnership.

For more information on how Victory Energy can create a custom boiler for your needs visit us here: http://www.victoryenergy.com/inquiry/

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Boiler Systems: Choosing the Right Boiler / Steam System for your Process Application

There are many different steam boiler systems they differ greatly in size, configuration and design features. A thorough understanding of the process application along with boiler designs is essential when coupling the boiler design with the process need. The most common types of boilers are Watertube (O and D style), Firetube, and HRSG’s (Heat Recovery Steam Generators). What is the logical choice for one application is not for another.

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VOYAGER® O-style watertube boiler. © 2013 VICTORY ENERGY OPERATIONS, LLC.

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DISCOVERY® D-style watertube boiler. © 2013 VICTORY ENERGY OPERATIONS, LLC.

Watertube Boilers:  Watertube boilers are designed in two (2) primary configurations “O” and “D” styles.  As their name suggests O style boiler furnace tubes appear in the shape of an “O” while “D” style furnace tubes replicate the letter D. Boilers incorporate one or more burners firing one or more types of fuels as a source of energy. Boilers can produce either saturated or superheated steam.  You will find many of these boilers in industrial manufacturing like refineries, paper mills, enhanced oil recovery operations and other processes in need of significant quantities of process steam.

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FRONTIER® firetube boiler. © 2013 VICTORY ENERGY OPERATIONS, LLC.

Firetube Boilers: There are more firetube boilers than any other boiler type. These boilers are generally utilized in heating applications and scenarios with smaller process steam requirements. As the name would imply the fire or flue gas is inside the tubes of the boiler surrounded by water vs. the opposite arrangement associated with the watertube boilers. This configuration tends to limit the size of the unit and its flexibility on high pressure steam applications or applications that require superheated steam.  With compatible applications for firetube boilers this can be one of the most price competitive energy solutions available. Like the watertube boilers the firetube boilers require a burner firing one or more fuels to generate energy from heat.

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HORIZION® HRSG Heat Recovery Steam Generator. © 2013 VICTORY ENERGY OPERATIONS, LLC.

HRSG’s: The primary difference between HRSG’s (Heat Recovery Steam Generations) and the previously described boiler is that the primary source of heat comes from an exhaust expended by some other primary thermal process. For example a HRSG could be integrated with a combustion turbine making electricity utilizing the exhaust of the turbine to generate steam. Other examples could include processes like thermal oxidizers which are used to oxidize or “burn off” volatile organic compounds. These HRSG systems do not necessarily require burners but they can be fitted with supplemental duct burners that can very efficiently increase steam production. Interestingly, HRSG’s come in both watertube and firetube configurations and of the types discussed can have the greatest range in size and configuration.

Victory Energy is an industrial boiler manufacturer that is leading the way by improving these boiler system designs. Not only can Victory Energy manufacture all of the units discussed above, they can take your idea from concept to completion including engineering, manufacturing, and transportation. To learn more about the capabilities of Victory Energy’s Steam Team visit www.victoryenergy.com.

 

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Rental Boilers: 6 Questions to Ask When Making Your Choice

Rental boilers can many times be the most logical choice if supplemental steam is needed for emergencies, unexpected spikes in demand, alternatives to capitol expenditures, and/or existing boiler shutdowns.  The first factor to evaluate is rental cost verses cost of lost production. The wider this number, the more justifiable a rental becomes.  When making the decision that a rental boiler is the optimum choice for your operation, several key aspects should be considered. Working with a boiler supplier who understands how to integrate a rental boiler with existing systems will not only save time in startup procedures but add to the rental process running smoothly and efficiently.

Here are 6 basic questions:

1) What is the availability of the equipment?

For the most part, planned rentals offer scheduled availability.  Which, most rental companies can mange with no problems.  However, roughly half of rental projects are based upon emergency situations, making response time a critical factor.  A dependable rental supplier will maintain a fleet of rental boilers to select from, that are ready for immediate delivery.

2) Is the rental unit installation friendly? 

It is helpful for the rental boiler to be configured in a way that installation is made convenient. The desired outcome for the installation for a rental boiler would be a “plug and play” scenario as opposed to “some assembly required”.  Configurations that incorporate single point connections for all utilities are far easier to integrate into existing systems.

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O-style mobile rental boiler, mounted on a "Drop and Go" trailer for easy and quick delivery. © 2013 VICTORY ENERGY OPERATIONS, LLC.

3) Are cranes required for boiler placement?

Some rental boiler suppliers will ensure that their units are designed and constructed with the trailer integral with the boiler base structure. This can facilitate a simple “drop and go” approach without the need for expensive cranes.

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A pair of O-style rental boilers up and running on site. © 2013 VICTORY ENERGY OPERATIONS, LLC.

4) Are you renting directly from the rental boiler manufacturer?

If the rental boiler is the suppliers own technology, meaning it is designed, engineered and manufactured by the supplier, they fully understand the units capabilities and limitations and can advise you on how the equipment can meet your specific needs.

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A rental boiler from Victory Energy’s fleet of mobile units is ready for cross-country transport. © 2013 VICTORY ENERGY OPERATIONS, LLC.

5) Is transportation provided by the manufacturer?

Be very sure that the supplier has a detailed working knowledge of state highway rules and guidelines. Each state has varying rules and regulations that need to be accounted for in the transportation process. For fast response time in the case of emergencies or unexpected events it is helpful if the supplier has its own transportation equipment that is easily deployed on short notice.

6) Do you know the age of the equipment?

There are many rental companies with boilers that are over 20 years old.  This is becoming a major issue with the larger watertube boilers.  While these older watertube boilers will meet emissions, they typically will lose capacity with FGR.  For example, a 20-year old 60K PPH unit producing 30 PPM will only yield 40K PPH.  It’s always a good practice to ask the age of the equipment to ensure that actual capacities will meet your requirements.

Victory Energy is a boiler manufacturer that engineers and designs every rental boiler in their fleet. Because it is their own technology, they fully understand the capabilities of their equipment and how it would work in conjunction with existing systems. For more information about Victory Energy’s rental fleet visit http://www.victoryenergy.com/rental-boiler/

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Victory Energy Gives Back in Earth Day Celebration!

Victory Energy is partnering with the Earth Day Network to promote green initiatives as it relates to energy production. Did you know that over 1 billion people participate in Earth Day activities every year? One billion participants make Earth Day one of the largest civic observances in the world, according to the Earth Day Network.

CEO FBTab Earth Day Victory Energy Gives Back in Earth Day Celebration!

How will Victory Energy be partnering with the Earth Day Network?

The answer: Victory Energy’s Earth Day “Like” Campaign. Throughout the month of April, Victory Energy invites you to help raise awareness about industrial equipment that aids green initiatives. On their Facebook page they will share valuable information about how various power equipment can produce tangible energy and cost savings. Not only will Victory post relevant content, but they will give away a VISA gift card valued at $212 to raise awareness about green initiatives. It’s simple: if more people like the page, more people will have the opportunity to learn about cutting edge-green initiatives in the power generation industry.

Here’s How It Works:

  1. Like the page www.facebook.com/victoryenergy (you have to like the page to enter to win).
  2. Enter your name and working email address here.
  3. The winner will be selected in a random drawing. Check Victory Energy’s Facebook page for great information and the announcement of the winner!

Good luck!

Victory Energy believes in responsible energy production that is the core throughout their product lines. To get a deeper look into Victory Energy’s green initiatives, visit victoryenergy.com.

 

 

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Victory Energy Video | Natural Gas: Still the Fossil Fuel of Choice

With the continued exploration and development of clean and renewable energy sources, the benefits of natural gas cannot be ignored. As a readily available, clean burning fossil fuel, its reasonable cost and ease of transportation provides an immediate answer to our renewable technology needs while other renewable energies are being perfected.

In this video Victory Energy explains how natural gas provides clean, renewable energy through generating and recapturing steam at industrial power plants.

Subscribe to our channel for the latest on Victory Energy Operations. Learn more about Victory Energy call (888) 907-6335.

 

 

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Benefits of Natural Circulation Boilers

Natural circulation boilers are gaining ground as the more accepted steam source for Steam-Assisted Gravity Drainage (SAGD) operations. Previously, once-through steam generators were the accepted method for steam generation; however, certain circumstances have led to changes in the industry that make natural circulation boilers the more practical steam generation source.

Natural circulation boilers are gaining ground as the more accepted steam source for Steam Assisted Gravity Drainage NatCirBoilersBLOG 300x209 Benefits of Natural Circulation Boilers

Natural circulation SAGD watertube boiler headed for the oil sands in Canada.

To understand the benefits and drawbacks of once-through steam generators and naturally circulating boilers, it is important to know the basics of how they work. One of the main differences between natural circulating boilers and once-through steam generators is the way the water flows through the unit. In once-through steam generators, a hydraulic pump is used to force the water through the tubes, leaving up to 20 percent of the water that is never made into steam. On the other hand in, the water in naturally circulating boilers circulates throughout the unit due to the highly engineered riser tubes and downcomer tubes. Because the water continually circulates, 100 percent of the water is made into steam.

The main issue prevalent with once-through steam generators is that feedwater being used to produce steam is of lesser quality. Past methods for cleaning the feedwater for once-through steam generators was the utilization of hot lime softeners that are no longer sufficient to meet the current water quality standards. Once-through steam generators use evaporators to improve water quality. An evaporator heats the brackish water so that condensation forms and, once cooled, the result is pure water. The brackish water can cause substantial scaling and buildup over time, a result that happens due to the separation of water from solids. This extra process adds to the cost of producing steam for SAGD operations.

Natural circulation boilers have no need for evaporators and produce 100 percent clean steam. This is the more competitive boiler when taking water purification into account.

Victory Energy is a leading supplier of natural circulation boilers to support SAGD operations in the Canadian oil sands. To speak with an industry expert, visit victoryenergy.com.

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HRSGs at the 2013 User’s Group Conference & Expo

 

HRSG CONF BOOTH 503 5051 HRSGs at the 2013 User’s Group Conference & Expo

HRSGs, a crucial element of energy generation, have a multitude of applications and uses. HRSGs can be utilized in diverse applications, which make them a versatile energy solution.  Innovation and technology as it relates to the HRSG industry will be showcased at this year’s HRSG Users Group Conference & Expo, scheduled April 29-May 1 in Tampa Bay, Fla. The HRSG User’s Group Conference & Expo is unique among user groups serving this sector of the market in that ALL conference and workshop sessions are open to users, consultants, and manufacturers alike. This format provides the broadest possible perspective and experience base for combined-cycle/cogeneration HRSG training 

Victory Energy’s HRSGs

Victory Energy, an Oklahoma-based HRSG manufacturer, will have a presence at this year’s user’s conference and will be available to discuss advanced HRSG technologies and manufacturing processes.

Typical HRSG boiler applications can include, but are not limited to, gas turbine/co-generation, gas and diesel engine exhaust, solid fuel recovery systems (wood, coal, and municipal solid waste), process gas from thermal oxidizers, and biomass gasification. Victory Energy’scombined cycle Horizon® series HRSG is engineered for operation with gas turbines for many different applications.  Whether firing gas or oil, Horizon boilers can provide saturated or superheated steam from 5,000pph to 500,000pph. Victory Energy’s HRSGs are manufactured in modularized units that allow for easy transportation and reduced on-site installation times.

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HRSG modular unit being loaded onto railcar for shipment. © 2013 Victory Energy Operations, LLC

The fact that these HRSGs are engineered, designed, and manufactured all in-house allowsVictory Energy to adapt quickly to customer demands and changes, as well as heightened lines of communication between the engineering stages and the manufacturing process. Victory Energy’s presence at this year’s User’s Group Conference will be to demonstrate the 212principle through their HRSG solutions. “At 211 degrees, water is hot. At 212 degrees, it boils.And with boiling water, comes steam. And with steam, we power the progress of change. 

Whether the project is large or small, Victory Energy strives to go the extra degree to take the project from concept to completion®. Not only does Victory Energy specialize in HRSG design and manufacturing, they are industry leaders of all types of industrial steam solutions. To learn more about Victory Energy’s HRSG steam solutions stop by Booth #403 at this year’s HRSGUser’s Group Conference, or visit http://victoryenergy.com/heat-recovery-steam-generator/.

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